About M Class Dust Extractors and Dust Control

Published : 19/01/2018 14:22:43
Categories : Sunrise Updates

The HSE is the UK watchdog for work-related health, safety and illness matters, within which it develops strategy and policy, provides advice and guidance and undertakes inspection and enforcement where appropriate. Their guidance in respect of Portable Dust Control and Extraction Equipment derives from both general legislation and industry consultations and is presented within Construction Information Sheet no. 69 - Controlling construction dust with on-tool extraction. The full document can be accessed online at http://www.hse.gov.uk/pubns/cis69.pdf . We have endeavoured to accurately reflect their guidance in this overview. Phraseology and terminology used is consistent with the HSE output but it should be stressed this is our understanding of the subject, including interpretation of publicly available information.

Dust and the Construction Industry

The main legislation covering construction dusts is the Control of Substances Hazardous to Health Regulations 2002 (as amended) – more commonly known as COSHH. The main requirement of COSHH is to prevent workers being exposed to such substances. Where this is not reasonably practicable, this exposure needs to be adequately controlled. In a discussion document, the HSE listed "the main dusts of concern" as:

Silica Dust

Silica is a common substance present in large amounts in natural materials such as sand, stones and rocks including sandstone and granite. It is also commonly found in many construction materials such as concrete, mortar, bricks and blocks. The silica is broken into very fine dust (also known as Respirable Crystalline Silica or RCS) during many common tasks such as cutting, drilling and grinding. It is often called silica dust. ‘Mixed dusts’ (see below) will also be created during these tasks. However, the silica will be the main risk.

Wood Dust

Wood is widely used in construction and is found in two main forms; softwood and hardwood. Other wood-based products are also commonly used including MDF and chipboard.

Mixed Dusts

There are a number of construction products that can produce mixed dusts of varying degrees of harm. The most common ones include gypsum, cement, limestone, marble and dolomite. These may contain small amounts of silica but these amounts are not significant enough to be the main risk.

Dust Extraction Equipment Classification

Portable Dust Extraction Equipment (also referred to as Industrial Hoovers, Industrial Dust Extractors, Industrial Vaccums, or Construction Vacuums) is classified as H, M or L Class: 

High Hazard Materials (H Classification)

Carcinogenic substances such as asbestos. An H Class filter is required to have a Filter Leakage no greater than 0.005% of the collected dust.

Medium Hazard Materials (M Classification)

Concrete and mortars (Silica) Man-made woods (MDF) and Natural woods (Oak, Beech). An M Class filter is required to have a Filter Leakage no greater than 0.1% of the collected dust.

Low Hazard Materials (L Classification)

General construction dust/waste and lower-toxicity materials. An L Class filter is required to have a Filter Leakage no greater than 1% of the collected dust.

M Class Dust Extraction equipment - key features

HSE advise M Class dust extraction should be the default choice for Construction Sites where concrete, mortars and man-made wood products are being worked.

An M Class dust extractor should include the following features/functions:

  1. An indicator that operates before the air velocity falls below 20 m/s (or more if stated by the manufacture) i.e. a means of warning that the filter is becoming blocked

  2. A device used to collect the dust for emptying that can be removed with only the smallest amount of dust escaping i.e. some form of containment so that waste can be removed from the Dust Extractor with minimal spillage

  3. A facility to ensure air exhausted from the machine does not unduly disturb any dust lying on the floor

  4. A main filter that will not be damaged if the vacuum accidentally sucks in nails or other sharp objects

  5. Adjustments to the air velocity that can be undertaken without tools (i.e. easily by the operator). Where these are in-built / automatic they should not affect the efficiency of the filter (applies only where variable flow rate is offered)

Compliance with these requirements will be achieved using a variety of designs and equipment configurations. Compliant equipment should display an external label on the equipment and a smaller item on each filter.

About H Class Dust Extractors and their use

H Class filtration is specified for handling hazardous dust and waste. BUT just fitting an H Class filter to a Dust Extractor will not make it suitable for collecting hazardous substances. A H-rated Dust Extractor will have a number of features over and above the H-spec filter. Some of these features (such as screw-fitting blanking plugs) are designed to contain residual waste within the equipment whilst it is being transported Rigorous handling procedures are required for hazardous waste as are routines for de-contaminating equipment following use. 

An H specification filter will block very fine dust particles but as a consequence, will clog more easily if presented with a large volume of waste. The consequent reduction in airflow will result in poorer dust control and reduced extraction rate. For this reason, if using an H Class product for high intensity work, some form of continuous/automatic filter cleaning is advisable to maintain performance. Alternatively, some form of Dust Pre-Separator or Interceptor could be used to collect dust in advance of the filtration stage. Properly configured, pre-separation can result in less than 10% of collected dust being presented to the filter, the twin benefits being extended periods of full suction between filter cleaning events and improved filter life.

About L Class Dust Extractors and their use

L Class equipment is suitable for handling Mixed Dust products as described at the begining of this article. It will commonly be used for general site work and in many cases will support on-tool dust extraction, where the materials involved do not fall into either the M or H classification. Moreover, it should be safe for handling small volumes of low silica content products.

Dust Control, Dust Extraction, Waste Handling - best practice

Dust Control

Terms commonly used include On-tool Extraction and Dust Control at Source. It is generally the case that most machinery, large or small, can be designed and equipped with containment features, complemented by connection ports for extraction systems:

  • angle grinders used for concrete grinding and cutting/chasing can be fitted with aftermarket dust control cowls
  • walk-behind machines undertaking similar work are generally equipped with dust control and extraction facilities
  • power tools such as circular saws, routers, planers and sanders will invariably have control and extraction features built-in

Where on-tool/on-machine facilities are not present, positioning an open-mouth collector device in line with the expelled dust may provide an adequate degree of dust control, although it is most lilkley a more powerful extractor will be needed (when compared to a comparable on-tool set-up)

Dust Extraction

Factors to consider in selecting a dust extractor for a specific application or trade will include:

  • category of waste being collected Class H, L or M
  • volume of waste being generated - to match extraction rate required and whilst providing adequate storage
  • hose diameter to match connections on power tool/machinery; hose length may be a consideration
  • supply voltage and motor configuration - single motor extractors are adequate for power tools; a larger machine may need a multi-motor extractor

Waste Handling

New H and M Class Dust Extractors should be equipped with a bagging facility. This may be internal or external to the unit. The intention is to ensure waste can be contained and disposed off with minimal spillage.

  • Hazardous materials should be bagged securely for disposal; a new waste bag will have to be fitted at each change.
  • Where an internal waste bag is 'in line with' (intercepts) the passage of air through the machine, it may need replacing at every change, as it may not be possible to clean it thoroughly at the time.

L Class compliant extractors do not have to include a bagging facility, although the feature does appear on some product.

If you require advice or guidance on matters relating to Dust Control, email enquiries@sunrisetools.co.uk or call 01794 830 841. 
If you have any comment to make on this article, we will be pleased to hear from you by email or phone.

Sunrise Tools & Equipment

January 2018

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